How a Hydraulic Torque Wrench Works
May 11, 2022
The working principle of a hydraulic torque wrench is the conversion of hydraulic pressure into torque. The resulting torque is applied to either tighten or loosen a fastener.
But how do they work and what happens inside the tool?
In this article, we provide a simple overview of how both low-profile and square drive hydraulic torque wrenches work. We’ve also included a short video showing what’s inside a low-profile torque wrench and cassette.
How Does a Hydraulic Torque Wrench Work?
Setup and Operation
The torque wrench pump needs to be set to the required pressure to make sure it delivers the correct torque. The operator usually refers to torque charts to find the correct pressure to provide the torque needed.
Next, a backup spanner is positioned on the nut on the opposite side of the flange to prevent it from turning during the tightening process. Now the torque wrench can be offered to the flange nut – making sure the reaction foot rests on a reaction point (commonly the adjacent nut). This is to counteract the force caused when operating the tool. The operator needs to ensure hands and fingers are away from any pinch points.
The torque wrench pump can now be switched on. As hydraulic oil flows to the torque wrench, the piston advances inside the torque wrench, causing the hex ring to rotate around the nut. (See the video below). The piston is retracted, causing the ratchet to return to its starting position, and the process is repeated until the target pressure has been achieved.
Important: The information provided is to offer a very basic overview only, and is not intended as an operational guide. Hydraulic equipment should only be used by fully trained personnel and in accordance with the manufacturer’s operator’s manual.
The video below shows an Enerpac W2000X low profile torque wrench with a W2206X cassette. We have removed the cassette cover to show you what’s inside.
Does a square drive torque wrench work in the same way?
The working principle of a square drive torque wrench is very similar. It also includes a piston that extends to move a ratchet. The main difference is that instead of a hexagonal ring, a square drive shaft is rotated, and this shaft fits into the required socket for the nut size.
Low Profile Torque Wrench Components
Square Drive Torque Wrench Components
What Other Equipment is Used?
- Torque wrench pump. Available as corded electric, battery-powered, or air-powered. This type of pump is double-acting, which means there are separate channels for flow and return.
- Hydraulic hoses with couplers
- Cassette or socket: To match the nut size. Cassette if using a low-profile wrench, a socket if using a square drive wrench.
What’s Inside a Hydraulic Torque Wrench?
The Process for Loosening a Nut
What happens when a fastener needs loosening depends on the type of torque wrench.
When using a low-profile hydraulic torque wrench, the handle needs to be swapped to the opposite side of the wrench. The torque wrench can then be positioned back onto the nut, but in the reverse position.
When using a square drive wrench the square drive needs to switch to the other side of the body. The socket is then reconnected and positioned onto the flange nut in the reverse position.
Note: More torque is often required to loosen a fastener than to tighten it. This is known as ‘breakout torque.’ It is therefore good practice for the operator to apply oil and leave this to penetrate before starting work.
- Extended Reaction Arms: Used when a reaction point is further away from the wrench.
- Safe T Torque Checker: Used on-site the check the torque wrench is within acceptable accuracy limits.
- Cassettes and Sockets: To suit different nut sizes
- Safe T Torque Lock: Enables hands-free bolting when using a square drive torque wrench.
- Handles: For improved tool handling
- Reducers: Allows a low-profile cassette to be used on a smaller nut size
- Tilt and Swivel Manifold: For improved management of hydraulic hoses
- Reaction Paddles: Low profile torque wrench reaction paddles allow for offset reaction when in-line reaction is not available.